Two different roasts
"How do I roast peanuts" is really two questions, and the answers are not interchangeable.
In the shell, the shell is a barrier. It slows heat reaching the kernel, so the same settings take longer, and it is bulk without much weight — a batch takes far more drum or tray volume than the same finished weight shelled. It also changes how the batch tumbles.
Shelled, the kernel is exposed. Faster, less forgiving, and much easier to scorch on the surface while the centre is still bland.
Pick one and dial it in. Times from one will mislead you on the other.
A note on green peanuts
Green peanuts are freshly harvested and undried — the ones traditionally destined for boiling. They carry far more moisture than cured peanuts, so roasting them is a longer, gentler job in which most of the early phase is simply driving water off. If your peanuts are green, expect the first part of the roast to feel like nothing is happening. That is the moisture leaving, and rushing it scorches the shell while the kernel is still wet.
Method
- One type per batch. Do not mix in-shell and shelled, or peanuts with tree nuts. They finish at different times and you will get some raw and some burnt.
- Preheat properly, and give it longer than the beep — equipment announces temperature before its mass has caught up.
- Keep them moving. In a drum this is automatic; on a tray, stir often. Peanuts sitting still roast by depth, not evenly.
- Start moderate. The reflex is to push the heat and shorten the roast, but aggressive heat colours the outside long before the inside develops.
- Pull slightly early. They will carry on cooking — see below.
- Cool fast, spread thin. A colander and a box fan is fine at small scale.
- Salt after, not before, unless you are brining deliberately — surface moisture works against a clean roast.